MR405ESPACE3.pdf

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3
Chassis
30A
GENERAL INFORMATION
FRONT AXLE COMPONENTS
REAR AXLE COMPONENTS
WHEELS AND TYRES
TYRE PRESSURE MONITOR
STEERING ASSEMBLY
POWER ASSISTED STEERING
MECHANICAL COMPONENT CONTROLS
ELECTRONIC PARKING BRAKE
ANTI-LOCK BRAKING SYSTEM
31A
33A
35A
35B
36A
36B
37A
37B
38C
X81
JUNE 2009
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".
All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
EDITION ANGLAISE
© Renault s.a.s 2007
ESPACE IV Phase II and Phase I update - Section 3 ContentsPages
ESPACE IV Phase II and Phase I update
- Section 3
Contents
Pages
30A
GENERAL INFORMATION
Brake circuit: Operating
diagram
Brake circuit: Precautions for
the repair
Braking circuit: Bleed
Brake circuit: Tightening
torque
Rigid brake pipe: Repair
Brake fluid: Specifications
Brake: Specifications
Steering: Tightening torque
Axle assemblies: Check
Underbody heights:
Adjustment value
Front axle system:
Tightening torque
Front axle assembly:
Adjustment values
Front axle system:
Adjustment
Rear axle system: Tightening
torque
Rear axle assembly:
Adjustment values
31A
FRONT AXLE COMPONENTS
Front axle components:
Precautions for the repair
Front brake pads: Removal -
Refitting
Front brake hose: Removal -
Refitting
Front brake calliper: Removal
- Refitting
Front brake calliper: Repair
Front brake calliper
mounting: Removal -
Refitting
Front brake disc protector:
Removal - Refitting
Front brake disc: Removal -
Refitting
Front brake disc: Description
Hydraulic unit - master
cylinder brake pipe: Removal
- Refitting
Hydraulic unit - underbody
union brake pipe: Removal -
Refitting
Hydraulic unit - front left-
hand calliper brake pipe:
Removal - Refitting
Hydraulic unit - front right-
hand calliper brake pipe:
Removal - Refitting
30A-1
30A-2
30A-4
30A-6
30A-9
30A-14
30A-15
30A-16
30A-17
30A-18
30A-20
30A-25
30A-27
30A-28
30A-29
31A-1
31A-3
31A-6
31A-8
31A-10
31A-12
31A-14
31A-16
31A-19
31A-20
31A-22
31A-24
31A-26
Contents
31A
FRONT AXLE COMPONENTS
Front driveshaft hub carrier:
Removal - Refitting
Front hub carrier bearing:
Removal - Refitting
Front shock absorber and
spring: Removal - Refitting
Filter unit assembly:
Removal - Refitting
Front driveshaft lower arm:
Removal - Refitting
Front driveshaft lower arm
ball joint: Removal - Refitting
Front axle subframe:
Removal - Refitting
Front anti-roll bar: Removal -
Refitting
33A
REAR AXLE COMPONENTS
Rear wheel hub: Removal -
Refitting
Rear anti-roll bar: Removal -
Refitting
Rear axle rubber bearing:
Removal - Refitting
Complete rear axle system:
Removal - Refitting
31A-28
31A-31
31A-37
31A-42
31A-46
35A
31A-50
33A-18
33A-19
33A-20
33A-23
WHEELS AND TYRES
Wheel: Removal - Refitting
35A-1
35A-4
35A-7
35A-9
35A-10
35A-12
31A-54
31A-58
Wheel: Balancing
Tyres: Remov - Refitting
al
Tyres: Identifi
cation
Tyre pressure: Identification
33A
REAR AXLE COMPONENTS
Rear brake pads: Removal -
Refitting
Rear brake hose: Removal -
Refitting
Rear brake calliper: Removal
- Refitting
Rear brake calliper: Repair
Rear brake calliper
mounting: Removal -
Refitting
Rear brake disc: Removal -
Refitting
Rear brake disc: Description
Rigid brake pipe: Removal -
Refitting
Shock absorber: Removal -
Refitting
Rear suspension spring:
Removal - Refitting
Wheel rim: Identification
33A-1
35B
33A-4
33A-5
33A-8
TYRE PRESSURE MONITOR
Tyre pressure monitor: List
and location of components
Tyre pressure monitor:
Precautions for the repair
Pressure sensor: Removal -
Refitting
33A-10
33A-12
33A-13
33A-14
33A-16
33A-17
Steering: Precautions for the
repair
Power-assisted steering box:
Removal - Refitting
Track rod: Removal -
Refitting
Axial ball joint linkage:
Removal - Refitting
36A-1
36A-3
36A-5
36A-7
35B-1
35B-3
35B-4
36A
STEERING ASSEMBLY
Contents
36A
STEERING ASSEMBLY
Steering column: Removal -
Refitting
Steering box gaiter: Removal
- Refitting
Steering wheel: Removal -
Refitting
37A
MECHANICAL COMPONENT CONTROLS
Clutch master cylinder:
Removal - Refitting
Hydraulic clutch slave
cylinder: Removal - Refitting
Clutch circuit: Removal -
Refitting
Automatic gear control unit:
Removal - Refitting
36A-9
36A-12
36A-13
37A-47
37A-50
37A-51
37A-54
37A-57
37A-59
37A-61
37A-64
37A-66
36B
POWER ASSISTED STEERING
Power-assisted steering
pump: Removal - Refitting
Power-assisted steering
pump pulley: Removal -
Refitting
Power-assisted steering
pipes: Removal - Refitting
Automatic gear control cable:
Removal - Refitting
36B-1
Automatic gear control cable:
Adjustment
Gear control unit assembly:
Removal - Refitting
Manual gear control:
Adjustment
Parking brake cables:
Removal - Refitting
36B-9
36B-14
37A
MECHANICAL COMPONENT CONTROLS
Master cylinder: Removal -
Refitting
Brake servo air filter:
Removal - Refitting
Brake servo non-return
valve: Removal - Refitting
Brake servo: Removal -
Refitting
Vacuum pump: Removal -
Refitting
Accelerator pedal: Removal -
Refitting
Brake pedal switch: Removal
- Refitting
Clutch and brake pedal
assembly: Removal -
Refitting
Clutch pedal position sensor:
Removal - Refitting
Clutch circuit: Bleed
37B
37A-1
37A-14
37A-15
37A-17
37A-21
37A-30
37A-31
38C
ANTI-LOCK BRAKING SYSTEM
ABS: Precautions for the
repair
ABS with ESP: List and
location of components
Hydraulic unit with ESP:
Removal - Refitting
Wheel speed sensor:
Removal - Refitting
Electronic parking brake:
Precautions for the repair
Emergency handle: Removal
- Refitting
Control unit: Removal -
Refitting
Lever: Removal - Refitting
37B-1
37B-2
37B-4
37B-7
ELECTRONIC PARKING BRAKE
38C-1
38C-2
38C-3
38C-5
37A-35
37A-37
37A-41
Contents
38C
ANTI-LOCK BRAKING SYSTEM
Lateral acceleration and yaw
sensor: Removal - Refitting
AFU pressure sensor:
Removal - Refitting
Steering wheel angle sensor:
Removal - Refitting
38C-7
38C-8
38C-10

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