Self-Study Programme 404 Tiguan '08.pdf

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Service Training
Self-study Programme 404
The Tiguan 2008
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The Tiguan covers the market segment for compact SUVs (Sport Utility Vehicles) with its many special features. It is
often described as the little brother of the Touareg, but it is a true individual as it sets standards in terms of
suspension, engines and comfort. Details like, for example, off-road suspension functions, off-road navigation,
exclusive turbocharged engines and off-road front bumper with 28° approach angle will make the Tiguan a
success among customers.
The name has already caused quite a sensation. 350,000 readers of Germany’s AutoBild magazine chose the
name Tiguan, a combination of tiger and iguana. You will find out why it is true to its name in this self-
study programme.
We hope you enjoy reading.
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NEW
Warning
Note
The self-study programme shows the design and
function of new developments.
The contents will not be updated.
For current testing, adjustment and repair
instructions,
refer to the relevant
service literature.
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Contents
In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Occupant Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Radio, Telephone and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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In Brief
Where is the Tiguan manufactured?
The Volkswagen Tiguan 2008 is produced at
Auto 5000 GmbH in Wolfsburg.
The latest in manufacturing and logistics processes
have proven themselves since the start of production
at Auto 5000 GmbH in November 2002 and are
constantly being improved through the
implementation of innovative concept ideas.
One result is the flexible assembly line that is now
being used for both Touran and Tiguan production.
In addition to the successful Touran compact MPV, a
second model from Volkswagen is being
built by Auto 5000 GmbH – the Tiguan compact SUV.
The production at Auto 5000 GmbH ranges from
body assembly through the paint shop to assembly.
Halls 3a + 4
Body assembly
●
Ha ll 8
Hall 10
Body assembly
●
Hall 9
Paint shop
●
Hall 9
Hall 8
Assembly
●
Halls 3a + 4
Hall 10
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Auto 5000 GmbH in the Volkswagen plant, Wolfsburg
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Auto 5000 GmbH is a subsidiary of Volkswagen AG.
Its production site is at Volkswagen Group
headquarters in Wolfsburg.
A decisive factor for the success is the close
networking of work and learning.
Consistent qualification and training of staff has even
been laid down in a separate qualification wage
agreement.
Inside the factory, there is a “learning factory” for
each area that serves as a learning and
communication centre and also gives staff the
opportunity to exchange experiences.
The rapid success story of Auto 5000 GmbH began in
Autumn 1999 with the project “5000 x 5000”
(5000 jobs at 5000DM).
Auto 5000 GmbH started out with the aim of proving
that it is possible in Germany to create new secure
jobs and, at the same time, build an internationally
competitive car. The subsequent success has proven
that the idea and Auto 5000 GmbH were right.
More than 750,000 Tourans have already
left the factory.
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