3HAC047136-en Product Manual.pdf

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Product manual
IRC5
Trace back information:
Workspace R16-2 version a8
Checked in 2016-09-22
Skribenta version 4.6.318
Product manual
IRC5
Design 14
Document ID: 3HAC047136-001
Revision: H
© Copyright 2004-2016 ABB. All rights reserved.
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are
supplied have been translated from English.
© Copyright 2004-2016 ABB. All rights reserved.
ABB AB
Robotics Products
Se-721 68 Västerås
Sweden
Table of contents
Table of contents
Overview of this manual ................................................................................................................... 9
Product documentation, IRC5 .......................................................................................................... 12
Network security ............................................................................................................................... 14
1
Safety
1.1
1.2
Introduction to safety information .........................................................................
General safety information ..................................................................................
1.2.1 Introduction to general safety information ....................................................
1.2.2 Safety in the robot system ........................................................................
1.2.3 Safety risks ............................................................................................
1.2.3.1 Risks associated with live electric parts ...........................................
1.2.4 Safety actions .........................................................................................
1.2.4.1 Fire extinguishing ........................................................................
1.2.5 Safety stops ...........................................................................................
1.2.5.1 Overview of robot stopping functions ..............................................
1.2.5.2 What is an emergency stop? ..........................................................
1.2.5.3 What is a safety stop or protective stop? ..........................................
1.2.5.4 What is safeguarding? ..................................................................
1.2.6 Safety data .............................................................................................
Safety signals and symbols .................................................................................
1.3.1 Safety signals in the manual ......................................................................
1.3.2 Safety symbols on controller labels ............................................................
Safety related instructions ..................................................................................
1.4.1 DANGER - Make sure that the main power has been switched off! ....................
1.4.2 WARNING - The unit is sensitive to ESD! .....................................................
1.4.3 CAUTION - Never stand on or use the cabinet as a ladder ..............................
1.4.4 CAUTION - Make sure that there are no loose screws or turnings .....................
1.4.5 CAUTION - Close the cabinet door .............................................................
1.4.6 CAUTION - Hot components in controller .....................................................
1.4.7 CAUTION - Make sure that all mode selector keys are kept safe ......................
15
15
16
16
17
19
19
21
21
22
22
27
29
31
32
35
35
37
41
41
42
43
44
45
46
47
49
49
50
51
51
52
54
54
55
56
57
61
61
62
66
67
70
73
75
80
81
83
89
90
92
1.3
1.4
2
Installation and commissioning
2.1
2.2
2.3
2.4
Overview .........................................................................................................
Installation activities ..........................................................................................
Transporting and handling ..................................................................................
2.3.1 Lifting the controller cabinet ......................................................................
2.3.2 Unpacking the controller ...........................................................................
On-site installation ............................................................................................
2.4.1 Required installation space, IRC5 Controller ................................................
2.4.2 Bolting down the controller .......................................................................
2.4.3 Transportation screws ..............................................................................
2.4.4 Mounting the FlexPendant holder ...............................................................
Connections .....................................................................................................
2.5.1 Connectors on the controller .....................................................................
2.5.2 Connecting cables to the controller .............................................................
2.5.3 Connecting a FlexPendant ........................................................................
2.5.4 Using the hot plug option ..........................................................................
2.5.5 Connectors on the computer unit ...............................................................
2.5.6 Connecting a serial channel to the controller ................................................
2.5.7 Connecting power supply to the controller ...................................................
2.5.8 Connecting the manipulator to the controller ................................................
2.5.9 Connecting safety signals .........................................................................
2.5.10 The MOTORS ON/MOTORS OFF circuit .....................................................
2.5.11 Connection of external safety relay .............................................................
2.5.12 Connection to MOTORS ON/MOTORS OFF contactor ....................................
2.5.13 Connection of drive module ......................................................................
2.5
Product manual - IRC5
3HAC047136-001 Revision: H
© Copyright 2004-2016 ABB. All rights reserved.
5

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