3HAC047138-en IRC5 Compact.pdf

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Product manual
IRC5 Compact
Trace back information:
Workspace R16-2 version a8
Checked in 2016-09-22
Skribenta version 4.6.318
Product manual
IRC5 Compact
Design 14
Document ID: 3HAC047138-001
Revision: E
© Copyright 2009-2016 ABB. All rights reserved.
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are
supplied have been translated from English.
© Copyright 2009-2016 ABB. All rights reserved.
ABB AB
Robotics Products
Se-721 68 Västerås
Sweden
Table of contents
Table of contents
Overview of this manual ................................................................................................................... 9
Product documentation, IRC5 .......................................................................................................... 11
Network security ............................................................................................................................... 13
1
Safety
1.1
1.2
Introduction to safety information .........................................................................
General safety information ..................................................................................
1.2.1 Introduction to general safety information ....................................................
1.2.2 Safety in the robot system ........................................................................
1.2.3 Safety risks ............................................................................................
1.2.3.1 Risks associated with live electric parts ...........................................
1.2.4 Safety actions .........................................................................................
1.2.4.1 Fire extinguishing ........................................................................
1.2.5 Safety stops ...........................................................................................
1.2.5.1 Overview of robot stopping functions ..............................................
1.2.5.2 What is an emergency stop? ..........................................................
1.2.5.3 What is a safety stop or protective stop? ..........................................
1.2.5.4 What is safeguarding? ..................................................................
Safety signals and symbols .................................................................................
1.3.1 Safety signals in the manual ......................................................................
1.3.2 Safety symbols on controller labels ............................................................
Safety related instructions ..................................................................................
1.4.1 DANGER - Make sure that the main power has been switched off! ....................
1.4.2 WARNING - The unit is sensitive to ESD! .....................................................
1.4.3 CAUTION - Never stand on or use the cabinet as a ladder ..............................
1.4.4 CAUTION - Make sure that there are no loose screws or turnings .....................
1.4.5 CAUTION - Close the cabinet door .............................................................
1.4.6 CAUTION - Hot components in controller .....................................................
1.4.7 CAUTION - Make sure that all mode selector keys are kept safe ......................
15
15
16
16
17
19
19
21
21
22
22
27
29
31
32
32
34
38
38
39
41
42
43
44
45
47
47
48
49
51
51
53
55
57
57
58
59
59
59
61
62
65
67
69
71
74
78
83
84
85
85
1.3
1.4
2
Installation and commissioning
2.1
2.2
2.3
2.4
Overview .........................................................................................................
Installation activities ..........................................................................................
Unpacking the controller .....................................................................................
On-site installation ............................................................................................
2.4.1 Required installation space .......................................................................
2.4.2 Mounting the FlexPendant holder ...............................................................
2.4.3 Mounting the controller in a 19" cabinet .......................................................
Buttons and switches .........................................................................................
2.5.1 Buttons and switches on the front panel ......................................................
2.5.1.1 Brake release button ....................................................................
Connections .....................................................................................................
2.6.1 Connectors on the IRC5 Compact controller .................................................
2.6.1.1 Connectors on the controller ..........................................................
2.6.1.2 Connecting a FlexPendant ............................................................
2.6.1.3 Connectors on the computer unit ....................................................
2.6.1.4 Connecting a serial channel to the controller ....................................
2.6.2 Connecting power supply .........................................................................
2.6.3 Fitting the connector ................................................................................
2.6.4 Connecting cables to the controller .............................................................
2.6.5 Descriptions for contacts XS7 - XS17 ..........................................................
2.6.6 The MOTORS ON/MOTORS OFF circuit ......................................................
2.6.7 Emergency stop output ............................................................................
Opening the IRC5 Compact controller ...................................................................
Drive system ....................................................................................................
2.8.1 Drive functions, general ............................................................................
2.5
2.6
2.7
2.8
Product manual - IRC5 Compact
3HAC047138-001 Revision: E
© Copyright 2009-2016 ABB. All rights reserved.
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